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Our Solutions

Process safety solutions for the pharmaceutical industry

Identify, assess and mitigate threats at every stage of the development and production pipeline through to commercial scale and sale 

Do these process safety problems sound familiar?

Accurately identifying chemically stable reagents, intermediates and mixtures

Chemicals, gas, solvents and excipients are prone to unique hazards and hazard reactions that pose serious risks. Testing is required if a material is filtered, crystallized, heated, purified, dried or milled as its chemical properties may change

Correctly implementing and maintaining a top down safety culture

A rigorous top down safety culture that includes the discovery, process chemistry and commercial teams must be implemented and managed to ensure process safety continuity

Quickly identify and mitigate threats while rapidly scaling production operations

You must quickly and cost-effectively identify and mitigate significant hazard risks connected to equipment and materials via a hazard assessment in order to prevent delays during the lab scale-up process

Safely integrate new technology and manufacturing equipment

If additional manufacturing or lab equipment must be purchased and quickly integrated, there must be stringent checks to ensure that they are fit for purpose and correctly classified for any potentially hazardous zones or areas


Sigma-HSE provides actionable process safety solutions to the pharmaceutical industry by eliminating the threat of fire and explosion throughout the entire operational lifecycle. 

Our team of global engineers and technical experts can implement a range of process safety consultancy, testing and training solutions across your business. 

Protect your Supply Chain

Ensure that any material change to your process or basis of safety has been correctly managed. Process alterations require specialist risk assessments, material testing and operator training

Maximise Efficiency

Ensure that any material change to your process or basis of safety has been correctly managed. Process alterations require specialist risk assessments, material testing and operator training

Consolidate your safety skill gap

Ensure that every one of your qualified workplace operators understands the critical role that process safety plays in their daily tasks by optimising your pharmaceutical process development productivity and organisational safety culture

Pivot stress free

From R&D to pipeline development and commercial drug expansion, make use of our insights and unmatched turnaround time to optimise any potential pivots in your processes

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Your single process safety solution

Protect your vital assets and ensure supply continuity

Our dedicated global team of engineers, technical experts and specialist coaches provide pragmatic and effective solutions that work in harmony with your pharmaceutical manufacturing operations. 

Ensure continuity by optimising your development pipelines against the risk of fire and explosions. Our actionable insights and data keep your employees, infrastructure and operational demands safe, allowing you to concentrate on providing your vital commercial services. 

Sigma-HSE’s approach to process safety in the pharmaceutical industry utilises a range of holistic tools, methodologies, laboratory testing, engineering expertise and vast knowledge of standards and regulations to develop an approach that is unique to your business and the specific challenges you face. 


Are you visiting Sigma-HSE from outside your region? Visit your regional site for more relevant process safety solutions.