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Our Solutions: Consulting

Dust Management Systems for Industrial Facilities

Dust management system in a factory to control airborne particles and improve safety

Managing combustible dust safely goes beyond Dust Hazard Analysis (DHA). It requires effective dust management systems to ensure that programs and practices are in place to protect your people, the environment, and your business.

Sigma HSE’s experts can help you develop programs that meet the requirements of NFPA standards and comply with OSHA regulations.

Our consultants offer practical dust control solutions for businesses, both in the US and internationally. We help you stay compliant with national and international process safety regulations, and provide clear, actionable insights to help you make informed decisions more quickly.

The Sigma-HSE Advantage

Sigma-HSE’s safety consultants use a structured approach to implement national and international process safety practices, helping you establish, maintain, and improve safety standards at your facility. We identify areas for improvement and provide tailored recommendations to help you achieve and maintain full safety compliance.

We can aid you in the following management systems:

Request a Dust Management Systems Quote

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Frequently asked questions

A dust management system is a combination of equipment and procedures designed to control dust in industrial environments. These systems use methods like dust collection, ventilation, and filtering to capture airborne dust, reduce accumulation, and minimize the risk of dust-related incidents like fires or explosions.

Dust management is necessary to reduce the risk of airborne dust particles, which can be harmful to workers’ health and safety. In some cases, dust can cause fires or explosions, especially in industries that handle combustible dust. Proper dust control helps protect workers from respiratory issues and ensures a safer, healthier work environment.

Having a dust management system helps in several ways:

  • Improved safety: Reduces the likelihood of dust-related accidents, such as explosions or fires.
  • Healthier work environment: Controls harmful dust particles that can cause respiratory issues or other health problems.
  • Regulatory compliance: Ensures your facility meets safety standards and avoids penalties.
  • Enhanced efficiency: Prevents dust build-up that can affect machinery and disrupt production processes.

If your facility handles materials that produce dust during manufacturing, processing, or transport, a dust management system is likely needed. Signs that dust may be a problem include visible dust accumulation, frequent maintenance on equipment due to dust buildup, or complaints from workers about air quality. A professional risk assessment can help identify whether a dust control system is necessary for your facility.

Key regulations include:

  • OSHA: The Occupational Safety and Health Administration sets rules on worker exposure to harmful dust and general workplace safety.
  • NFPA: The National Fire Protection Association provides guidelines for controlling combustible dust to prevent fires and explosions.
  • EPA: The Environmental Protection Agency regulates air quality, including dust emissions, in industrial settings. Understanding and following these regulations helps ensure safety and avoids fines or penalties.

To improve dust safety:

  • Install dust collection systems to remove dust from the air at its source.
  • Improve ventilation to reduce dust buildup in the workplace.
  • Train employees on best practices for handling dust and maintaining equipment.
  • Conduct regular cleaning of areas where dust accumulates.
  • Monitor equipment and processes to ensure they are working properly.

An effective dust management system includes the following elements:

  • Proper design: Tailored to the specific dust hazards in your facility.
  • Maintenance: Regular inspections and cleaning of dust control equipment to keep it running smoothly.
  • Employee training: Ensures workers understand how to safely handle dust and follow safety protocols.
  • Monitoring: Ongoing evaluations to identify potential dust hazards and make improvements when necessary.

To ensure your dust management system is effective, it’s important to:

  • Regularly inspect and maintain all dust collection equipment.
  • Ensure your system is properly designed for the specific needs of your facility.
  • Provide ongoing training for employees to reinforce safe dust-handling practices.
  • Continuously monitor dust levels and adjust the system as necessary to maintain optimal performance.

What Our Customers Say

The detail oriented approach of the consultants helped our team in identifying the various risks & hazards involved in different stages of the project and helped us in making design and operational changes at the right time.
Project Engineer
Chemicals Industry
I would like to highlight the prompt and professional response to our enquiry, the quick turnaround time for the tests and report, and the constant communication throughout the process.
Senior Process Development Engineer
Electronics Parts Supplier
I just want to extend my compliments to your technical team for their valuable contributions to the HAZOP. Their feedback was excellent, and the facilitation was outstanding.
Principal Mechanical Engineer
Large Aluminum Manufacturer
Sigma-HSE completed DSEAR assessments for multiple sites around the UK with flawless execution. Considering our flammable chemical inventories, the assessments were crucial in identifying hazardous areas to reduce the risks of explosive atmospheres at our sites.
Site Head of Engineering
Printing Industry

Blog

NFPA 652
Guidelines for Managing Combustible Dust

Sigma-HSE- Dust Hazard Analysis-consulting

Blog

Dust Hazard Analysis (DHA) Guide: Protect Your Facility from Combustible Dust Risks

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Sparksheet

Is My Dust Combustible?

Video

Minimum Ignition Test

 

 

If you find yourself asking, ‘Do I need a Preliminary Hazard Assessment at my facility?’, connect with us today. One of our subject matter experts will guide you through any questions you may have.

Ensure and maintain a safe
working environment

Our process safety consultant can help you and your business to ensure and maintain compliance with national and international process safety standards. Learn more about how we can assist you with our process safety services today.

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