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Chemical Process Evaluation

Predict thermal and pressure events in your chemical processes

Our UK laboratory generates thermal screening and reaction calorimetry test data for your hazardous materials and/or reactions.
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91% Rated Excellent Turnaround

90% Rated Excellent Response to Contact

83% Rated Excellent for Report Content

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Understand the hazardous nature of your materials in 3 simple steps

Obtaining and integrating ARC data into your process has never been so easy.

Step 1: Contact Us

Fill out the form today and one of our experts will reach out within 24 hours to learn more about your project.

Step 2: Prepare & Ship

We'll tell you what samples we need, the quantities we require, and how to prepare and ship to our UK laboratory.

Step 3: Your Report

Once we've received your samples, we'll begin testing. You will get your report within 10 working days.
Our ARC can provide the below valuable outputs to ISO 17025 Accreditation ASTM E1981-22:
Heat-Wait-Search Adiabatic Thermal Stability Testing (25 – 500 °C)
High accuracy exothermic onset temperature determination (0.02 °C/min sensitivity)
Quantification of enthalpy and pressure generation
Temperature and pressure rise rates
Adiabatic temperature rise
Our ARC can also provide the below outputs:
Batch Reaction Enthalpy quantification with associated data
Isothermal testing - stability of materials/reaction mixtures
SADT calculations
Time-to-Maximum Rate (TMR)
Potential for reactive gases – i.e. hydrogenations
Reaction Order Determination
~7 g required for test, larger mass allows for more representative sampling of non-homogenous mixtures, max pressure 150 bar, samples can be prepared and sealed under different headspaces and pressures.

ARC data you can count on

Gather ARC data to correctly identify and mitigate process hazards without waiting months for results or having to pay tiered premiums.

Fastest UK Turnaround

Keep your process projects on track and the regulators off your back with a quote delivered to you in days. Following receipt of your sample you'll have your actionable report within 3 weeks, so you keep projects on schedule and avoid costly downtime.

Accredited QMS Data

Rest assured knowing that the data you receive is accurate, reproducible and legally defensible. Your Accelerating Rate Calorimeter data will be tested under our ISO 17025 accredited Quality Management System.

Transparent Pricing

We take the time to understand your process and will only recommend the tests you need. Tailored and effective testing proposals help you save time and reduce financial pressure.

Post-Project Support

Our support doesn't end when the test results are delivered. We provide ongoing interpretation, guidance, and application of your data, helping you integrate insights into safe, effective process decisions

Get in touch to find out how Sigma-HSE
can help you prevent chemical reaction hazard incidents

Our dedicated team of experts is committed to helping ensure that your process operations will not generate fires, explosions or thermal runaway events so you can maintain a safer working environment and comply with the regulatory standards.
Contact us today for a Free ARC Quote
Fill out the form below and we’ll be back in touch within 24 hours.

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Chemical reaction hazard testing solutions for every industry

Our chemical process evaluation expertise and knowledge spans multiple industries and our solutions can be applied to your specific chemical processing operations.
Aerospace
Pharmaceuticals
Agrochemicals & Pesticides
Life Sciences
Chemical Manufacturing
Contract Manufacturers
Transportation & Logistics
Paints & Solvents
Fine Chemicals
Research & Development

Discover our range of chemical reaction hazard testing solutions

We undertake the following thermal screening and calorimetry tests to simulate full scale process, and process upset conditions. ​

Differential Scanning Calorimetry (DSC) 

ASTM E 537-24
ISO/IEC:17025 Accredited
Test conducted as a screening method to assess the extent and presence of enthalpic changes and to approximate both the temperature of initiation and enthalpies (heats) of solids, liquids or slurries. 
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Reaction Calorimetry (RC)

Bespoke to reaction under study
Testing method is used to identify potential reactive chemical hazards in processes. Each test involves a bespoke developed method depending on the specific requirements of the chemical reaction to be studied.
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Carius Tube

Recognised industry standard test
It is primarily undertaken to investigate exothermic activity and gas generation. It can aid in the detection of exothermic activities such as onset temperatures and identify the pressure effects of gas generation.
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Advanced Reactive System Screening Tool (ARSST)

Recognised industry standard test
Test is a pseudo-adiabatic calorimeter batch reactor tool that is used to quickly identify potential reactive chemical hazards in processes including the determination of thermal decomposition onsets.
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Frequently asked questions

ASTM E1981-22

The Accelerating Rate Calorimetry test is conducted to assess the time, temperature and pressure data of a material as it undergoes a physicochemical change under near adiabatic conditions.

A 3–5 g sample is placed in a closed low heat-capacity vessel and positioned within the calorimeter. The design of the system to be adiabatic allows for highly accurate exothermic decomposition onsets to be determined with confidence. The system is typically operated in a Heat-Wait-Search mode, which increases the system temperature in steps of typically 5-10 °C, with a temperature range of up to 450 °C to be tested.

At each temperature step the system will dwell at the temperature, and monitor the sample for any temperature increases with a sensitivity of down to 0.02 °C/min. As soon as the sample is detected to be increasing in temperature, then the furnace will match the temperature of the sample, mimicking the scenario of zero heat loss to the environment. Exotherms will be tracked in this way until the decomposition is exhausted, or the maximum safety temperature is reached.

Time, temperature, and pressure range data are recorded continuously through the test, and this data can then be used to plot rates of changes in pressure and temperature. This data can also be used to calculate a time-to-maximum rate, obtain kinetic parameters, and calculate an adiabatic temperature rise/heat of reaction and SADT values.

Operation and analysis of the ARC with carefully designed testing packages will help to provide highly accurate decomposition onsets, power, TMR and other data, so that your material can be processed, transported and stored correctly and safely.

The ARC can also be used to investigate and determine the effects of catalysts, inhibitors, initiators, reactive atmospheres and materials of construction in desired chemical reactions.

Test your materials

Getting your hazardous materials tested is an important step to prevent fires, explosions and other process-related hazards. Get in touch to learn more about how we can assist you in keeping your process plant and unit operations safe from the risks of thermal runaway.
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